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INOVASENSE
Case Study
FPGA Defense DO-254 Avionics

mmWave Radar Processing Unit (DAL-B)

Custom FPGA-based signal processor achieving <1µs latency. Fully certified to DO-254 DAL-B for EU defense avionics. 100% sovereign IP.

mmWave Radar Signal Processor (DAL-B)

A deterministic FPGA-based radar processing unit designed for EU defense avionics, achieving sub-microsecond latency with full DO-254 DAL-B certification.

Technical Specifications

ParameterSpecification
PlatformXilinx Artix-7 / Zynq-7000 (Automotive Grade)
Latency< 1 µs (Glass-to-Glass)
CertificationDO-254 DAL-B (Hardware), DO-178C DAL-B (Software)
InterfacesPCIe Gen3 x4, 10GbE, JESD204B
Power12W TDP (Max Load)
Operating Temp-55°C to +125°C (Mil-Spec)
SecurityBitstream Encryption, Secure Boot, Anti-Tamper Mesh

The Challenge

Modern defense avionics require radar systems that can detect, track, and classify threats in real-time with zero margin for error. Traditional DSPs (Digital Signal Processors) introduce unacceptable latency jitter. The client needed a deterministic, hardware-accelerated solution that could handle 40 Gbps of raw IQ data while meeting strict SWaP-C (Size, Weight, Power, and Cost) constraints.

Our Solution

We architected a custom System-on-Chip (SoC) solution on the Xilinx Zynq platform, offloading the entire signal processing chain to the FPGA fabric:

  1. Hardware FFT Acceleration: Custom pipelined FFT engines process 4096-point transforms in < 500ns.
  2. CFAR Detection: Constant False Alarm Rate (CFAR) algorithms implemented in VHDL for adaptive thresholding.
  3. Beamforming: Digital beamforming matrix operations parallelized across 500+ DSP slices.

Regulatory Sovereignty

Designed entirely within the EU, this project ensures 100% Hardware Sovereignty:

  • No ITAR restrictions: Fully exportable under EU Dual-Use Regulation (2021/821).
  • Source Code Ownership: Client retains full ownership of VHDL source code.
  • European Supply Chain: BOM scrubbed for non-EU dependencies where critical.